Welders handle many things such as filter metals, consumables, and other equipment. Whether they are newbie welders or experienced, they make frequent mistakes during their daily tasks. It may be hard to recognize such errors, but some of them can lead to harm and even death. Below are common mistakes that welders need to avoid.
Failing to clean equipment
Cleanliness is an essential thing in the welding industry. If you fail to clean oil, dust or rust, the machine will not last long. Most welding tools like the Esab Rebel EMP 215ic EM 235ic MIG welder can spoil due to irresponsible exposure to moist and eventually rust. You need to keep them clean and oil them so that they can serve you for a long time.
Poor metal storage and handling
Where do you store your metals? Storing metals in an area that exposes them to moisture and dirt affects the welding performance negatively no matter the type of welding itself. You might want to prevent such problems by storing all your metals in a clean and dry place.
The place should be of constant temperature where you can put the metals until they are ready for use. You should cover coil and spools with a plastic bag that are kept on a wire feeder for a long time. You can also store them in their original packaging.
If you don’t have adequate space to store them, you can consider storing metals that you are not going to use soon at a storage facility near you. Most storage facilities have professionals who understand where to store different stuff. They will keep them well and save you the money that you would have to spend repairing them.
Ignoring preventive maintenance
Most welders don’t apply preventive maintenance on their property. Preventive maintenance is important as it as it prevents unexpected downtimes and repairing costs.
“With preventive maintenance, your productivity increases and it also extends equipment life. You should develop a regular timetable of inspecting your equipment, power sources and wire feeders among other tools. You should check consumables frequently and replace them when needed.” say the experts from Sheltonroofing.com
Purchasing low-quality metals due to their cheap costs
While it is a great idea to save in business, purchasing cheap and low-quality materials can cause you to spend more. Low-quality metals will cause you to spend more money on repairing and buying more new stuff.
You can also experience downtime due to poor wire feeding or other weld defects that arise after using poor wire feeding. You should, therefore, look at quality of metals and don’t let price be the determining factor. There are some high quality and affordable metals in the market. You should, therefore, check on the quality first.
Wrong welding preparation
Before welding, welders usually follow some steps. Such steps involve cleaning oil dirt or grease before welding. However, some welders skip the cleaning process and go ahead to weld. The result is usually scrapped parts and weld defects.
Another pre-welding procedure is assessing the weld joints to make sure that it has no gaps. Too many gaps can result in distortion of all materials. This mostly happens when welding materials like stainless steel and aluminum. You should, therefore, follow all the welding steps before beginning the whole process.
Using old equipment
How long do you use your equipment and power sources? Even if you bought high-quality equipment, they are prone to wear and tear after long use. Whether they are generators or wire feeders, they might have issues and cause a downtime after prolonged use.
As time moves, new technologies become available in the market. They may either be faster, safer or work better than the old equipment. If you would like to improve your welding quality, you should consider using new technology. With modern technology, you are likely to get better deposition rates, fast training, and enhanced power efficiency among other benefits. You should, therefore, perform a detailed cost savings analysis before purchasing any new equipment.
Ignoring training opportunities
Learning is a continuous process in any business. New things come with improved technology. However, most welders assume that they know everything and rarely invest their time in learning new skills.
“If you spend your time in learning, it will help you optimize your welding activities for higher efficiency. Proper training gives your company edge over others who have fewer skills. You should, therefore, invest your time in learning new things.” advise Mathew from Low Carbon Buildings.
Most mistakes in the welding industry look minor but have a long-term effect in the long run. Mistakes such us inadequate storage facilities, lack of maintaining welding equipment and using old equipment are common among many welders. If you follow the above tips, your welding business will not lose a lot of money on unexpected expenses.
May 22, 2018